On-OTA Mounting Kit for ZWO ASIAIR Plus / Pro and a Belt Drive for ZWO EAF

Some while ago I designed a mounting kit supporting various lenses. It is available in my shop and I kept using it on my portable setup. While using it, I came up with an idea of how to make it more compact, avoid using 3rd party mounting elements but still keep it universal and fit to a range of lenses I use. This page describes this new design. It is now also available in the shop.

Features

The mounting kit is based on two hexagon-formed rings. These rings consist of two parts, one at the bottom and one on top. Each of the ring halves has an insert made of TPU.

The size of the inserts is selected so that the lens or a small telescope (also called OTA – optical tube assembly) can be clamped between them.

 

The bottom and top half-ring are tightened together with two screws and so hold the OTA with gentle pressure. The TPU material provides small frictions and flexibility so that good stability can be achieved with minimal pressure evenly spread across involved OTA surfaces.

The rings are available in two sizes: for max 83mm mounting lens diameter and for max 105 mounting lens diameter. The smaller version is more compact and fits most lenses on the market. The large version is thought to accommodate larger lenses, like Canon EF 100-400mm f/4.5-5.6L IS II USM.

All pictures on this page show the large version. Pictures of the small version will be provided later.

Mounting rails sit on four of six hexagon sides. The rails on the side hold ZWO ASIAIR and EAF. The top rail is used to mount a guide scope. The bottom rail can be either a Losmandy or Vixen dovetail plate or a universal rail with mounting holes for existing mounting.

The belt drive is based on the fact that the focusing ring of the OTA is located between the rings of the mounting kit.

The position of the EAF can be adjusted by sliding it along the rails. The tension of the belt is controlled by the adjustment screw. The placement of the EAF can be in either direction of its axis. All this provides large flexibility allowing the adoption of almost any OTA with a focusing ring.

Currently, the kit supports:

The adoption of another lens consists basically of measuring a few import sizes. Based on these sizes, the sizes of new inserts and the length of the drive belt are calculated. See the next section for more details.

A guiding scope is mounted on the top rail. Two clams in the Vixen-style shape are provided for this by default. The guide scope should have a foot with a dovetail plate for this. A mounting for adjustment rings is possible and can be provided upon request. The mounting position can be changed by using different M4 holes in addition to the sliding of the rail itself.

ZWO ASIAIR sits on a holding plate which can be shifted along the lots on another side plate. This allows flexible placement and good cable management.

The rings and rails have multiple eyelets on the ends for touch fasteners. 50cm of the double-sided touch fastener tape of 8mm width is supplied. It can be cut as needed and used to fix cables.

There are three forms of the bottom plate. One with a Losmandy dovetail plate and one with the Vixen dovetail plate. Both can be clamped directly in a mount.

If you already have a dovetail clamp, you can select a universal rail that has M6 mounting slots in the middle and so can be mounted on an available dovetail.

The mounting kit is 3D-printed. A high-quality PETG filament is used for printing. The default colors are a mix of black and red as shown in the pictures here. An “all in black”, “red only” and “James Webb” editions are planned.

The mounting kit is provided with all required screws, a belt for a selected OTA, and a timing pulley for ZWO EAF.

How to fit a lens

If you are curious if you can use your lens with the kit, you should understand the key elements of the kit.

The kit is built of two hexagon rings connected with plates and rails. Rings have different sizes and hold the lens via inserts. These inserts are always made for a specific lens. They embrace the lens tightly and are made of flexible filament to ensure a rigid holding of the lens. When the kit is mounted rings are fixed on two rails on the left and on the right sides and two plates on top and at the bottom. This requires two sections on the lens which can be embraced by inserts. These sections should not rotate or move when you focus the lens. The minimal width of inserts is 3mm the maximum is 10mm. 10mm is used for sections of 10mm and wider. So, these sections should be at least 3mm wide.

There are three zones on an OTA that should be measured to adapt a lens for the mounting kit. One zone is the focusing ring, marked as D2 and W2 (diameter Nr. 2 and width Nr. 2) in the picture below. The other two zones are the mounting sections for inserts, as explained before. One is on the camera side (D1 and W1), and another is in the front (D3 and W3).

There might be some other moving rings on an the lens or on the OTA, for example, the apperture ring on the Samyang  / Rokinon 135mm lens shown above, or a zoom ring. The mounting sections should be selected so that other moving rings of the lens are not distorted and can still be accessible.

The following measurements are need for adapation:

  • D1 – diameter of the mounting section on the camera side in mm
  • W1 – the width of the mounting section on the camera side in mm
  • D2 – diameter of the focusing ring in mm
  • W2 – the distance between the front the edges (see the picture) of the mounting sections in mm
  • D3 – diameter of the mounting section on the front side in mm
  • W3 – the width of the mounting section on the front side in mm
  • If possible, the width of the rills on the focusing ring and the space between them. These sizes are usually the same for one maker. These parameters are known for a few brands, but they vary a lot.
  • A picture of the lens as above, whereas the drawing of sizes on the picture is optional.
  • Still, please send pictures which would show which sections you selected for mounting., for example, at the moment when you measured this so that I can see where it was measured.

Different lenses have different profiles of the gum grip rills on the focus ring. It is hard to predict how well a given belt profile would fit and provide sufficient grip. In most cases either GT2 or T2.5 belt profile fit well. For all custom and new adaptations, you will get open belts in both profiles with locks. This will help you to find the ideal length on your own or buy such a belt in this length on the Internet. 

When you get your measurements, please contact me via this form so that we can discuss details and confirm the feasibility. 

When ordering, select “custom” in the list of “OTA / lens” in the shop. This version costs slightly more than a standard one to compensate for the additional effort.

Please send pictures of the final gear set up and the size and the profile of the belt which you would find as best fitting. You will get a 15% off voucher for your next order at Photastro as a reward 🙂 

Pictures gallery

Have a look at pictures of this mounting kit with different lenses an OTA in a gallery.

Availability

The mounting kit is available in the Photastro shop or for a bit higher price on eBay.

Assembly and user instructions are available here.

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